Tempered Carbon Steel Shaft Sleeve Forgings for Wind Turbine Gearbox Drive Systems
Tempered Carbon Steel Shaft Sleeve Forgings are precision-engineered components designed to protect and align rotating shafts in steel mill drive systems. Manufactured from medium-carbon steel via open-die forging followed by tempering heat treatment, these sleeves provide critical wear resistance and structural support in high-temperature, high-vibration rolling mill environments.
Key Characteristics
-
Optimized Surface Hardness
-
Thermal Stability
-
Impact Absorption
-
Precision Bore Tolerance
-
Directional Grain Strength
Primary Applications in Steel Mills
-
Rolling Mill Drives:
-
Continuous Casters:
-
Coil Transport Systems:
-
Transfer Tables:
-
Run-Out Tables:
| Item | Details |
| Product Name | Tempered Carbon Steel Shaft Sleeve Forgings for Steel Mill Drive Systems |
| Material Grades | - Medium/high-carbon steels optimized for strength and wear resistance - Tailored compositions for long-life performance in rotating shaft enclosures |
| Forging Equipment | - Hydraulic Presses: 5T, 8T, 12T - Suitable for large-section sleeve forgings with controlled grain orientation |
| Manufacturing Process | Raw Material Inspection → Preheating → Open Die Forging → Heat Treatment (Tempering) → Rough Machining → Non-Destructive Testing → Finish Machining (if required) → Dimensional Inspection → Packaging |
| Forging Ratio | ≥ 3.0 — Improves core strength, surface durability, and dimensional integrity under continuous rolling loads |
| Applications | - Shaft sleeves for main drive units in rolling mills - Protective housings in mill spindles and reduction gear systems - Interfaces for torque transfer in continuous casting drives |
| Delivery Conditions | - Supplied in tempered condition for improved toughness and stability - Optional: Stress-relieved, rough-machined, or final-machined on request |
| Testing & Inspection | - Chemical Composition Analysis (Spectrometry) - Mechanical Testing: Tensile Strength, Hardness - Non-Destructive Testing: UT, MT - Dimensional and surface quality checks using precision metrology |
The steel forgings production flow:
raw material inspection → unloading → inspection → preheating → forging → heat treatment → inspection → rough machining → non-destructive testing → inspection → packaging → delivery.
Frequently Asked Questions (FAQs)
1. What is your forging capacity?
We produce custom-forged components from 100 kg to 7000 kg, depending on geometry and material grade.
2. Do you offer integrated processing services?
Yes. Our facility supports complete processing, including in-house heat treatment and both rough and precision machining.
3. Which industries do you serve?
Our forged products are used in a wide range of sectors:
-
Wind turbine systems
-
Industrial gear transmissions
-
Heavy equipment manufacturing
-
Port and lifting machinery
-
Metallurgy and energy sectors
4. What is your typical lead time?
5. Where is your production site located?
We operate in Changzhou, Jiangsu Province, with excellent transport access and fast export handling via Shanghai Port.
Need a Quote?
We welcome custom inquiries.
Please send your drawings, material requirements, and quantity to us.
Our technical and sales teams will respond quickly with a tailored quote and feasibility assessment for your application.
Product Tags:
|
|
Tempered Carbon Steel Shaft Sleeve Forgings for Wind Turbine Gearbox Drive Systems Images
|
